PP Polypropylene Spun Melt Non woven Fabric Making Machine Three Beam Double S 1.6/2.4/3.2M

1．Company Profile:

Guanlong Non-textile Technology Co., ltd in Quanzhou is specialized in the research，design and manufacturing of non-woven fabric production line and non-woven processing machinery since 2017.Guanlong’s predecessor is Zhejiang General Nonwoven Machine Manufacturing Company, which started in 2005. Now Guanlong has developed a series of nonwoven technological solutions like S, SS,SSS, SMS, SMMS, SSMS and SSMMS production lines and a variety of nonwoven processing machine selections.
Guanlong insists on putting customers and quality first and strictly keeps promise to customers. In the condition of 20 years of practice and exploration, Guanlong has made remarkable quality achievements and consistently got good appraisal in the domestic and overseas nonwoven industry. Our customers are widespread in Chinese land. And as to foreign customers, India, Indonesia, Vietnam, Bangladesh, other Southeast Asian and Middle East regions have our product memory.
Guanlong’s company policy: Product is personality ,Innovation is the driving force and Customers’ need is our standard. We warmly invite your cooperation.

2.Product details

2-1：Main Technology data
1.1：.product type:SMS Spunbond Meltblown Composite Nonwoven Fabric，SS Spunbond Nonwoven Fabric Meltblown Nonwoven Fabric）
1.2. Product width：2400mm（Standard width after trimming)）

1.3. Number of die heads: 2 sets of spunbond, 1 set of meltblown
1.4. Fiber fineness: spunbond system ≤1.7-2.0den, melt blown system: 2～4μ m
1.5.Fabric weight range：10-100g/ m2
1.6. Maximum production speed: 350m/min
1.7. Annual output: 4500 tons/year
1.8.Consumption (average): SS＜800-1000 degrees/ton, SMS≤1100-1800 degrees/ton

2-2. product description
SMS Spunmelt Nonwoven Machine is well designed in three beams while combines spunbond and meltblown manufacturing technique, which is a composite line for nonwoven production.
It adopts an intelligent electrical control cabinet and spinning drafting system. The system controlling mode features in advanced AC frequency-modulated speed, fully digital synchronized communications.

2-3. Production flow

(S)Feeding—–Extrusion Melting—–Filtering—–Metering—–Spinning—–Cooling—–Stretching—–Web spreading—–Thermal bonding—-Slitting—–End Products
(M)Feeding—–Extrusion Melting—–Filtering—–Metering—–Hot air Spinning—-Web formation—-Electret —-Winder—-Slitting—End Products

3.Main parts

3-1 Filter

1.Maximum working pressure: 16MPa
2.Maximum working temperature: 310℃
3.Single cylinder filter area: 0.5-19㎡

3-2 Screw extruder

1. Aspect ratio L/D=30:1.
2.Screw diameter: Φ150mm
3.Siemens Bede AC motor 110kw, Fuji frequency controller
4.The spiral cylinder and screw are made of high-strength nitriding steel, equipped with resistance heater, divided into several heating zones, including a full set of electrical control devices, including power, temperature control, pressure control, etc. see the plasticizing capacity of electric control part for details

3-3 slitting machine

1.The main driving roller is made of seamless steel tube
2.Cutting speed:800-1000m/min
3. Siemens Bede AC motor, 15kw * 1 set, Fuji variable frequency controller of Japan
4.Minimum cutting width: 100 mm
5.Maximum winding diameter: 1000mm
6.Number of slitting knives 16 sets
7. 3 carbon fiber gas expansion shafts

3-4 Fan of cold air and suction air system

1.The speed of exhaust fan is adjustable2.Accessories: GD-SM-SO2 static mixer
3.Total air volume: 15000-23000 m³/ h
4.Air pressure regulator: Fuji Inverter（RKC-F900）
5.The fan power is 75KW * 1 set, 90kW * 1 set, including the exhaust pipe, and the suction air is discharged to the outdoor
6. The power of cold air fan is 75kw, 2sets, Siemens Bede motor is adopted

4.Utility requirements

①Power consumption： the power of the whole machine is about 756KW, and the working power is about 900kw 300KW。
②Buyer should prepared ：
　1.Workshop requirements：length 32 m * width 21 m * high 12 m (only for production line space requirement, raw materials, finished products room, office need have extra)
　2.Power supply：380V50Hz；
　3.Water supply(city water),cistern : 60～70 m³(Apply to cooling water circulation system)
　4.Provide workers, forklift, forklift, crane and other transportation tools
5.Provide raw materials required during installation and commissioning
　6.All kinds of lubricating oil, grease and heat transfer oil
　7.Cable from the seller’s electric box to the electric control cabinet
　8.Prepare foundation, embedded plate of foundation and anchor bolts welded on embedded plate of foundation

5.FAQ

Q1：How many days will you finish installing?
A1：We will finish installation and training within 7-10 days.
Q1：How long is your machine’s warranty period?
A1：All our machine have one year guarantee, starting from finished installation.
Q1：How could we do if the parts broken within warranty?
A1：We would express the free replacement parts during the warranty date.
Q1：How do we solve the machine problem after your engineer leaving?
A1：Generally speaking, there will be no problem after finish installing. In case you have any problem. You can contact our after sales specialist at any time.Our engineers will take a solution video according your description.